Overview
Loss tree is one of the effective continuous improvement tools used to drive productivity through Overall Equipment Efficiency losses elimination. Preliminary steps of measuring and analyzing will be followed with improvement plans and strategies.
Xnallent Competent team of Scholars and consultants will guide your teams through the process CADD – Collect –Analyze- Develop-Deploy to capture the gains.
Predicted Gains
➤ 5-7% productivity savings out of Manufacturing Base spend.
➤ > 90% Line Capacity Utilization
➤ Standard Work & Continuous Process Flow.
➤ Equipped, Engaged and Empowered Work force.
➤ Automation Solutions and Interfaces.
Our Methodology
Collect -
✔ P&L- Manufacturing overheads DATA – Direct /Indirect Labor, Maintenance, Utilities, Operating Supplies, .
✔ Process Key Performance Measures -OEE, Line Capacity -Non utilized time, Availability losses, performance losses, Quality losses, Equipment downtime.
✔ Gemba walks | Line As -Is Audits | Employee Diagnostics – Cultural assessments
Analyze -
✔ Tree Loss Tool
✔ Brainstorming , Nominal Group Technique
✔ Problem solving Techniques: FMEA, 8D, 5 whys,BDA, FISHBONE
✔ Gap Analysis- Current OEE VS Glide path
✔ Effort /Impact Matrix , SWOT
Develop -
✔ OEE Glide path
✔ Standard Work Strategies
✔ Continuous process Flow strategies
✔ Total Productive Management Plan and pillar teams
✔ Vertical Startups -VSU
✔ SMED/QCO
Deploy -
✔ Create Balanced Scorecards for tracking
✔ Workforce Training
✔ Visual Controls , Andon , Poka-Yoke, Jidoka
✔ Kanban
✔ MES/ERP — Data Capturing
For more Details Please Contact us